Esko launches Print Control Wizard 20.1 for post-print corrugated flexo print quality

Print Control Sorcerer standardizes the generation of microcells in the highlight areas of the plate. Photo - Esko

Corrugated converters and their flexo plate suppliers tin at present enjoy the triple benefits of quicker plate product, improved graphic performance and reduced costs every bit Esko releases the latest version of its award-winning Print Command Wizard software to extend the tool with screening optimized for the postal service-impress corrugated market place.

Co-ordinate to Esko, this new version of the software uses all critical print parameters and variables – imaging resolution, exposure settings, plate, substrate, anilox, press type, and inks – to simplify the flexo platemaking process for post-impress corrugated packaging production. Print Control Sorcerer standardizes the generation of microcells in the highlight areas of the plate.

"Operators utilize an intuitive sorcerer-manner user interface that unlocks powerful functionality to quickly and easily create premium flexo plates," said Robert Bruce, RIP and Screening product manager with Esko. "The Corrugated Crystal Screens address the issues associated with recycled board liners, giving corrugated post print converters the opportunity to meliorate print quality or if print quality is not a goal, reduce ink costs. The screens can be imaged using our latest CDI Eyes 100 engineering, allowing plates to be made at 10 square meter an hr. Utilizing the Crystal XPS brings a new level of plate quality and consistency for the corrugated market place," he said. "This is obviously a win for both trade shops and corrugated post print converters."

Esko, the global supplier of integrated hardware and software solutions for the print and packaging sectors, developed Print Control Wizard in response to industry calls to simplify the implementation of screens and dot gain curves.

"Our goal was to provide flexographic experts with the tools to standardize and simplify screen and curve cosmos, enabling them to achieve the best quality results without additional steps and checks being added to the process," said Bruce. "Afterward Print Command Sorcerer was honored with a number of top industry awards, we take been working tirelessly to develop the new enhancements, and we are delighted to now release this new version for the corrugated market equally we go along supporting the work of print and packaging specialists across the manufacture."

Boosting customers' impress consistency and operation

A beta-testing partner of Esko, Contact Originators Group in Dukinfield, Manchester, Britain, is renowned for its innovative arroyo to packaging origination, graphics management, and flexographic plate production. Operating beyond the UK and Europe, the visitor was said to be the showtime flexo platemaking company in the Great britain to have gained Esko Hard disk Flexo accreditation in the corrugated manufacture.

"Corrugated is a highly competitive and technically challenging impress sector," said Nick Mitchell, full general director at Contact Originators. "With lower grammage and recycled materials coming onto the market today to bulldoze downwardly costs, nosotros need to be constantly seeking new means to heave our customers' print consistency and performance."

"Our job is to ensure our customers' presses run as smoothly as possible with maximum graphic affect," said Mitchell. "This is where Print Control Sorcerer steps in."

Esko Print Command Wizard reduces printing stops for plate cleaning and make-set up times, boosting overall equipment efficiency. It also enables printers to move to stock-still palette printing due to the consistency the software brings on platemaking.

Les Jones, print innovation director at Contact Originators, added, "What we've seen with Print Control Sorcerer is that plates are now more consistent, and we tin can produce them more quickly, which is peachy for a decorated prepress environment like ours. However, it'southward the benefits to our printer customers – and their customers, the brands – that really makes the software stand out."

"We are seeing more than color density for less ink laydown on depression grammage substrate, while printers are reporting they are achieving improved last print results in less time, with associated improvements in fabric and ink waste – a existent bonus in today's cost and sustainability focused industry."

"We estimate that Impress Control Sorcerer is enabling our customers to salvage upwardly to 20% on ink formulation too," added Jones. "Working in partnership with them, we are seeing more precision on each job enabling less rework or waste product, and using Print Control Wizard they can print solids, tone and test work from a unmarried plate. In real terms, this means they're making savings on the number of plates used, besides as reducing fix up times and ink consumption."

Initially released in 2019, Print Control Wizard was honored with several height industry awards, including the Characterization Industry Global Awards 'Award for Innovation', Flexographic Technical Association (FTA), and European Flexographic Industry Association (EFIA) Technical Innovation awards.

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